State-dependent distributed-delay model of orthogonal cutting

Molnár, Tamás Gábor and Insperger, Tamás and Stépán, Gábor (2015) State-dependent distributed-delay model of orthogonal cutting. NONLINEAR DYNAMICS. ISSN 0924-090X

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Abstract

In this paper we present a model of turning operations with state-dependent distributed time delay. We apply the theory of regenerative machine tool chat- ter and describe the dynamics of the tool-workpiece sys- tem during cutting by delay-diferential equations. We model the cutting-force as the resultant of a force sys- tem distributed along the rake face of the tool, which results in a short distributed delay in the governing equation superimposed on the large regenerative de- lay. According to the literature on stress distribution along the rake face, the length of the chip-tool inter- face, where the distributed cutting-force system is act- ing, is function of the chip thickness, which depends on the vibrations of the tool-workpiece system due to the regenerative efect. Therefore, the additional short de- lay is state-dependent. It is shown that involving state- dependent delay in the model does not afect linear sta- bility properties, but does afect the nonlinear dynamics of the cutting process. Namely, the sense of the Hopf bi- furcation along the stability boundaries may turn from sub- to supercritical at certain spindle speed regions.

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